
Building "Lu Shang"
Part 3: Assembly
Now that I had the basic parts that I needed, I began the process of cleaning off all the flash and piecing the model together. After cleaning the flash, I always wash the plastic pieces in warm soapy water before I do any assembly. In addition to getting rid of the plastic dust from clean-up, this helps get the release agents off which can prevent the glue from adhering the parts properly. I also only ever use adhesives made for plastics as these will chemically "weld" the parts together whereas super-glue just sticks the pieces together. I feel that plastic adhesives make for a much stronger assembly even though they can take a little longer to cure than super glue.

During the initial assembly, some of the pieces had to be
modified slightly in order to fit and I knew there would be plenty of gaps to
fill. The biggest challenge during assembly was the lower legs. I had to remove
the feet and lower skirt from the High Elf body and I did this with a Wizard
roto-tool and a small steel-cutting bit. Once I got the skirt and feet off, I
decided to continue up inside the skirt to give it more definition. The splits
in the front and back of the skirt were both carved out as well. I left two
"stumps" inside the skirt so I could attach the marauder legs which I had cut
off just below the knee. The ball-socket on the upper body was trimmed off and
test fit to the lower skirt. It seemed too "stubby" so instead of attaching it
directly, I drilled holes and put in a spacer of brass rod. This would allow me
to fill the gap and sculpt on the necessary details with grey-stuff. It would
also allow for a smoother transition between the scale armor and the banded
armor. I attached the "Kung Fu" hand to the right arm and then repositioned the
weapon hand on the left arm. Then the arms were attached to the body. Once the
basic pose was complete I set the model aside to allow the adhesive to fully
cure.
When I came back to the model, I first made sure that all of the joints were solid. I then attached the figure to an old paint bottle so that I would have a something to hang onto while sculpting and painting. Since I knew the head would need a lot of work, I kept it separate and attached it to it's own bottle in the same manner as the body a little later.
With the
basic assembly complete, I began the process of filling gaps and sculpting on
the extra details. Before I did any sculpting I filled most of the smaller gaps
with a little sprue solution which is made by dissolving small bits of sprue in
a bottle of plastic cement. 
Then I began sculpting by adding the fur to the
leggings with gray-stuff. Next I filled in the midsection gap between the waist
and the chest. I tried to get the area as smooth and even as possible as I knew
this would only be a base from which I would be sculpting on the additional
details later. I test-fit the head onto the body and determined that the neck
area needed bulking up so I put on a blob of putty for a collar and contoured
it so that the head would sit properly.
Once the
first round of putty had dried, I went back to the midsection and added three
layers of lamellor plates to extend the armor up to chest. The waist still
looked a little narrow at this point so I twisted together a couple strands of
fine copper wire and looped it around the body to make a belt. At this point I
also decided to add more character to the boots so
I gave them a slight upturned
point right on the front. The “horse chopper” halberd was made by carving the
blade from a piece of thick plasticard and sticking it onto a brass rod. I
wrapped the section just under the blade with more copper wire and added a small
fur decoration from the Kroot accessories sprue. I drilled a hole in the bottom
of a spike from the Chaos Warriors sprue to attach to the end of the weapon, but
didn’t glue it. This would allow me to slide the handle through the hole in the
hand after the figure had been fully painted and attach the spike then.
Finally, I
attached the shoulder plates and the cape.
This is a bit of a departure from
the way many people I know assemble their models as they prefer to paint the
pieces as they go, and assemble everything at the end. I prefer to assemble my
models as much as possible before I paint in order to assure that the pieces
bond securely (glue doesn’t stick to paint very well) and the paint job isn’t
ruined by some dribbled adhesive. Usually it isn’t too difficult for me to get
paint into tight areas but in this instance I would regret putting the cape on
so early as the lining would later prove more difficult to paint than I had
anticipated.
With the body done, I could now turn my attention to the head and face.